Accuracy and neat cuts are critical in various initiatives, including plastics, paper, metal, wood, food, and textiles. Industrial blades are a vital part that ensures all these processes are done correctly with no room for error. They are used in devices that piece, trim, or shape things in manufactories, workshops, and production lines. However, picking the proper cutter for yourself is necessary, as it can affect how well your appliance will work. Today, we will examine some common characteristics to consider when selecting an industrial blade.
Industrial Blades: Factors to Assess
Here are some general things that you should evaluate before buying an industrial blade:
Know What You’re Cutting
The most important thing to assess is the type of material you will be cutting with the balde. These cutters come in different varieties for both hard and soft cuttings.
For example:
- Cutting plastic is different from cutting metal.
- Cutting soft rubber is not the same as cutting hardwood.
- Food blades must be safe and clean for food processing.
Questions to ask:
- Is the material soft or hard?
- Is it sticky, rough, or smooth?
- Does it wear blades down quickly?
Pick the Right Blade Material
It is vital to determine the suitable cutter, as some are made from strong metals and others from softer materials, for different purposes.
Common blade materials:
- Carbon: Very quick and cheap, but it can rust.
- Stainless: Fights rust and is ideal for wet or food-related applications.
- High-speed (HSS): Stays sharp at high rates and heat.
- Tungsten carbide: Super formidable and long-lasting, fantastic for challenging assignments.
- Ceramic: Intense and rust-free, used in clean conditions like medical or food production.
If the blade you are currently using becomes stale quickly, try a tougher material. It might seem costly at first, but it is a good investment in the long period.
Think About the Blade Shape and Edge
The blade shape and its edges affect how it cuts certain materials. For every operation, whether slicing or heavy-duty cutting, specific blades are more suitable.
Key features to look at:
Edge type: A smooth rim gives a clean cut. A serrated edge is better for gripping tough or slippery materials.
- Bevel: It is the angle of the cutting edge.
- Blade thickness: Thinner blades cut easily but wear faster.
Do You Need a Unique Layer?
It is common for cutters to be coated with different chemicals, making them last. They are mostly used to reduce the effects of friction, stop materials from sticking, and protect the blade from damage.
- Titanium Nitride (TiN): Makes the cutter harder and more wear-resistant.
- Teflon (PTFE): Controls clammy materials like tape or glue from attaching.
- Ceramic: Decreases heat and wear, excellent for high-speed cutting.
If your equipment is wearing out sooner than expected, then coating it might help.
Match the Blade to the Machine
It is not confirmed that every blade will be a perfect half for different machinery. If you are replacing an old one, it is crucial to ensure that it will work.
Check:
- The size: Length, width, and thickness
- Hole or mounting size: It must match the machine
- Machine type and speed: Some blades are made for slow cutting, others for high-speed cutting
Don’t Just Look at the Price
As normal humans, it is common to run towards the cheapest option available, but it should not be the only factor to account for when picking a blade. You should evaluate value for money as well.
Think about:
- How long will the blade last
- How much it cost to stop your machine and change blades
- The cost of poor cuts or damaged products
Safety and Cleanliness Matter
These days, particular industries tend to mess around when it comes to hygiene. If your blade will be used for food, medicine, or clean environments, it must be safe.
What to look for:
- Stainless steel or food-safe materials
- Blades with smooth, clean finishes
- Safety instructions and tools for installation or replacement
Consider Custom Cutters if You Can’t Find One
If it is not possible to find the accurate match for your equipment, you can always go for a custom-made alternative. You can pick the size, shape, material, and coating that match your needs.
They can:
- Improve your cutting results
- Last longer
- Reduce waste or machine wear
Choose a Good Supplier
The grade of the edge also relies on the business you are purchasing it from. A suitable supplier will help you choose the right blade and answer any questions you might have related to it.
Look for a supplier who:
- Has experience in your industry
- Offers good customer service
- Can explain blade options clearly
- Is reliable with deliveries
Conclusion
The industrial blade is a valuable tool for anyone involved in a drive that includes cutting and slicing. The tool can make fine cuts without damaging the piece and reducing wastage to a minimum. This property is hard to find with other equipment. However, it is important to get teh right kind based on your requirements. The factors mentioned above are some things that you should consider before making a decision.
Maxwell Slitter Industries is a popular name in the industry. They are appreciated for their products and exceptional customer service. You can find a variety of items, including work rolls, metal slitting saws, separator discs, metal spacers, and rubber-bonded products.