Steel wire plants produce steel wires, commonly used in various industries. The production process starts with molten iron being poured into a ‘casting’ – an opening or hole in the ground – and allowed to cool for up to two days, at which point it becomes an ingot.
This ingot is heated until it becomes liquid again and feeds into a ‘rolling machine,’ resulting in long steel wire coils. The wire is then cooled and forced through a series of rollers to smooth the shape further, creating a steel wire at various thicknesses. A steel wire plant can produce up to 100,000 tons of steel wire per year.
What Can You Use a Steel Wire Plant For?
1. To make steel wire
A steel wire plant can manufacture steel wire in various shapes, sizes, and strengths. The steel wire can be used for any purpose requiring a strong, hard material. In the building industry, for example, you can use this type of steel to reinforce concrete or to make structures like scaffolding and fences. Steel wires are also commonly used in sewing machines and ropes for ships.
Additionally, there are increasing special-use applications outside these traditional uses. For example, steel wires can make many appliances and items, including high-tech products such as cell phones. They are also used in medical devices, such as artificial heart valves.
2. To produce electrical wire
An electric steel wire plant is a facility that produces electrical wire, which is used to produce electrical cables and other related materials. Electrical wire is not as common as other types of steel, but it is still in high demand. Because of this, some companies have chosen to produce their electrical wire using a steel wire plant.
3. To create products from steel or iron
You can also use a steel wire plant to make products from raw materials – either to process them into another product or to manufacture it. For example, you can turn iron ore into pig iron, which can be used to produce steel or other metals.
What To Know About a Tail Breaker?
1. How a Tail Breakers Works
A tail breaker, also referred to as a standardizer and roller, is used in the steel wire industry to process and straighten the wires before they enter the rolling machines. The main function of a tail breaker is to break off any bumps or uneven sections of steel and smooth the wires. That leaves the steel in a uniform shape before it enters the rolling machine, which helps with efficiency and cutting costs. There are two main types of tail breakers: rotary and reciprocating. A rotary tail breaker uses a fixed wheel to contact a moving wire, while a reciprocating tail breaker uses two fixed wheels to hold the wire against a rotating wheel.Â
2. How it’s Used in Steel Plants and Electrical Wire Plants
Tail breakers are used in multiple areas of a steel wire plant, including during the casting process, the rolling process, and before extruding. In the casting process, when molten iron is poured into a casting machine, it produces castings between 13-18 centimeters thick. The castings then cool for up to 8 hours, which allows them to be sawn into large slabs of slab iron.
Conclusion:
Steel wire plants manufacture steel wires, commonly used in various industries. The production process starts with molten iron being poured into a casting – an opening or hole in the ground – and allowed to cool for up to two days, at which point it becomes an ingot. This ingot is then heated until it becomes liquid again and fed into a rolling machine, resulting in long steel wire coils.
